How much can you learn from other people’s experiences? Do you have to try and fail and experiment and reflect on your own? The Kata Practitioner Day (KPD), held at Asco Aerospace in the Vancouver area September 22 2016, raised these questions, and others.
A Kata Practitioner Day is an informal event. People who are learning Mike Rother’s Toyota Kata pattern duo, the Improvement Kata (IK) and the Coaching Kata (CK), get together to share their reflections and experiences. We also tried to introduce the IK CK patterns to newbies, some well-prepared, a few coming in cold. Our aim, as organizers was to start a community of practice for learning, sharing, and support.
We experimented in organizing the agenda. Two presentations, a site tour, two hands-on exercises and frequent stops for reflection over 6 hours. How did it go? The feedback says it was “very good,” and the 20 participants are planning to get together again. “The spirit of community” and the “open and honest sharing of experience” were mentioned by participants as things they liked, along with “the presentations and the simulations.”
One surprise, and the agenda
One surprise was the interest in joining our KPD from across Canada and from Washington State. If you are reading this and wondering how to get together with others who are learning IK and CK to get continuous improvement to work every day, you could have your own KPD and start a local network. Lean Frontiers shares an example KPD agenda http://katasummit.com/kpd/
We shortened it to this and made space for a tour of the host company.
Intros and current condition of improvements and coaching..
Kata intro hands–on exercise
Tour (must BYO safety shoes to join the tour)
Asco’s Improvement Kata (IK) and Coaching Kata (CK) experience
Another perspective—IK and CK experience at BD Diesel Performance
IK / CK simulation exercise sample
Closing and next steps
What actually happened? Two of us stayed in the training room to set up the afternoon simulation and didn’t go on the tour. I didn’t realize that the live coaching demo planned didn’t happen on the tour. In retrospect I would always do a live CK cycle at the start of the simulation in any case. You can’t do too many! Our feedback survey data is here. https://www.surveymonkey.net/results/SM-ZTX7NQFX/
If you would like a copy of our slides, or if you are interested in our participant reflection booklet, you can be in touch through the website or through the comments section.
Training and KataCon
There are options at many price points for learning Kata, and there are paid and volunteer coaches. For example, about a third of our Vancouver KPD participants are doing two days of training with Mark Rosenthal through Impact Washington. Find Mark at www.theleanthinker.com The main annual event is the Kata Summit. Information on the next one is here www.katasummit.com
Waiting to see what happens with Toyota Kata?
Ask yourself why.
Blog post by Tracy Defoe, TLFI The Learning Factor, student of the Kata
You may have noticed an increasing number of webinars, workshops and blog posts about Toyota KATA (TK) and wondered about it. Maybe you even bought Mike Rother’s 2010 book, Toyota KATA, read it and then went on doing what you were doing. I have talked to Canadian lean experts who say they’ve read the book multiple times and still not changed their practice a bit or even talked to people about TK. They just aren’t sure about it. They aren’t ready.
If you are in that camp, I aim to change your mind.
Wait and see?
Dan Bergeron of Sigma Point Technologies and I talked about why so many good Canadian companies, dedicated to Lean and CI, are on the sidelines watching the first wave of TK implementers achieve results they didn’t know were possible. Six people from Sigma Point attended KataCon2 in February to share their experiences. This experience, and their results, are so positive, that we couldn’t help but wonder where all the Canadians are.
Sigma Point Technologies is one of three Canadian companies I know of who implemented TK without any outside help, after reading Rother’s book. People who said, “Let’s try this. I think it is the structure we need. I think it will help us.”
Some reasons for KATA resistance
So what’s up with TK lurkers? Dan Bergeron is a CEO, and his explanation starts in the Executive offices. “The leaders need to lead with humility,” says Bergeron. “I wasn’t afraid to say that I didn’t know what I didn’t know.” “And I think, because we want to expand,” (and we weren’t sure how exactly to do it) “that is why we got on board. That is in my opinion, the whole underpinning of Kata. It’s going to accelerate the results because that is the mindset that we have. Let’s try it. Let’s try it. So we read the book. Then we just started.”
My frame of reference is learning. I see three places where TK runs into predictable resistance from the very people we might expect to want and need it the most.
First, it calls into question managers roles, competency and past results. There is a bit of an ego bruise. What, me change? This is exactly the same resistance managers complain about from front line workers who resist a change like a new workbench or a two-bin parts supply system. ‘We are good at what we do. We were good enough yesterday, now you want to make this change and call it an improvement?’ Rother makes it clear that the way we have gone about Lean in North America didn’t always get us the results we were looking for, because we didn’t get the people development part right. Leaders were acting like experts and commanders, not like coaches or teachers of scientific inquiry.
TK methods are all about moving ahead in the direction of a big dream, experimenting toward a nearby milestone on the way to that big dream, when you don’t know how to get there. When you get to the edge of what you know about a process, about a value stream or well, just about anything, you can ‘Kata’ that situation. For leaders, TK operationally ends the ‘command and control’ security where they know more about everything than the people who report to them. Is that scary?
Think of the TK routines as daily Standard Work for managers to develop and coach the people who report to them. Everybody on a lean journey knows they are all about people, and ideas and empowerment, except for when they aren’t. No one likes to admit they were inconsistent or contradictory. You won’t move if you are afraid of being exposed as, well, whatever you don’t want to be seen to be. If the status quo is good enough, or comfortable, or tied up in your worth, resistance is predictable. For those hypothetical resistant workers, I would say, respectfully acknowledge that they did their best work, with the information and the process, and the management system that we had yesterday. Thank them sincerely. Respectfully ask them to help find a little bit better way to work, with a little bit better information, and a little bit better relationship today.
Now do that for yourself. Process your experiences until you can you get to a learning frame of mind.
Isn’t it all PDCA? An easy misconception
The second way I think TK has met resistance stems from its deceptively familiar pattern.
Both the Improvement Kata and the Coaching Kata can be seen as a specific variation on the Plan-Do-Check-Adjust (PDCA) pattern. Lean experts and leaders get that far and think, “I know this. I don’t have to learn it.” That is an easy misconception, a trick of the mind. In his book “Brain Rules: 12 Principles for Surviving and Thriving at Work, Home and School,” John Medina, a developmental molecular biologist, explains in non-technical ways the findings of replicated studies of brain science on how the mind reacts to and organizes information. Medina says that evolution has programmed six questions into us that have helped us survive and learn. Two of these questions are about patterns. Humans are designed to instantly recognize and match patterns. When confronted with a stimulus, after danger, food, and reproductive opportunities, our brains consider: Have I seen this before? Have I never seen it before? If you think you’ve seen it before, you default to what you know about the pattern. Curiosity isn’t automatic.
Missing the point
If we dismiss TK as “it’s PDCA” and we already all know PDCA, we are missing the whole point of changing the dynamic of the interpersonal management relationships in the workplace. Within the Kata, the point is learning. If you are the coach, you learn about the learner. The coach also learns about her own area of responsibility, sure, and hones listening, questioning and other skills. If you are the learner, you learn about the process, the team and about how to document and study your process. That is a revolutionary transformation of workplace culture. Ask Dan Bergeron. You only “create an army of scientific thinkers connected to True North” by deliberate practice and coordinated daily effort. Unless you are already someone inside the organization who every day manages your reports as learners, and acts as a coach who guides and teaches by asking focussed predictable questions of a process-owner learner, you don’t know PDCA the way it lives in TK. That pattern that you know looks like this pattern, but TK has so many different features that it is worth paying attention to and learning. So adopt a naïve mind. Allow yourself to not already know. Be curious after the automatic reaction that you know this.
A good disruption
One last thing that may be a factor in a ‘wait and see’ reaction to TK. It’s disruptive in a good way. You might find out that you can stop doing some kinds of training. The first place I went to really see TK in action, was Cascade DAFO in Washington, where lean guru Hal Frohroich transformed the company from the edge of extinction by establishing a mission and a direction, setting a challenge and then teaching Kata. He didn’t teach lean basics, or even 5S. They TKed their way forward daily, and learned methods and tools as they needed them. A year or so on when I visited there in 2013, their moto was still “Kata Kata Kata” and everybody obviously knew so much about studying and improving a process that ‘teaching lean’ was unnecessary. TK might just change your entire learning plan.
Don’t try to be Toyota, be you
In our conversation, Dan Bergeron summed up the learn-and-try advice this way. “ If you think about it, everything that Mike Rother tries to coach and teach is:‘Don’t wait, start small. Start now. Read the book, talk to someone. Don’t try to be Toyota, be you. Know your direction. Know what is the big dream for your company. Move in that direction with the Kata.’
Learning and practicing the two practice routines of TK, the Improvement Kata and Coaching Kata, is the next big step on an organizational CI journey. If your lean transformation stalled after a time, if you think supervisors or leads are an obstacle to progress, if you are not sure how to really engage employees, and you are ready to be part of the solution, have a look at TK. You and your peers will learn to leverage and focus the brain power of individuals at every level so you don’t have to have all the answers. You will know when to ask questions and when to get out of the way. You will see the benefit of consistently showing up with consistent tools. As learners (including you!) run experiments to see if what they expect to happen is confirmed, when they try a series of carefully planned, but quickly executed incremental changes in their process, knowledge and ability grows. Change is work. New habits take effort, and new habits can change the culture of your workplace for the better.
In the words of Wayne Gretzky, “You miss 100 per cent of the shots you don’t take.”
I encourage you to ask yourself why are you waiting to learn more about Toyota Kata. Are you holding on to the idea that you already have Lean figured out? Do you not have a big dream for your organization? Not curious? Do you maybe think you won’t be able to act scientifically? You can learn. Mike Rother says that TK isn’t for everyone, nor for every organization and that is fair. You certainly will never know if you don’t learn about it and try.
A earlier version of this post was published on Dave Hogg’s Accelerating the Journal newsletter. Find it here
What is Toyota Kata?
In his book Toyota Kata, Mike Rother sets out how to manage people for improvement. He asserts that learning and practicing a scientific mindset in the structure of a routine or ‘kata’ will change your view of management, teamwork, coaching, education and what it takes to fuel a culture of improvement. There are two complementary kata routines, the Improvement Kata (IK) and the Coaching Kata (CK) that work together as a combined cultural enabler for rapid focussed change toward strategic challenges.
[fruitful_dbox] Kata Curious?
Thinking about thinking at KATACON [/fruitful_dbox]
In his book Toyota Kata, Mike Rother sets out how to manage people for improvement. He asserts that learning and practicing a scientific mindset in the structure of a routine or ‘kata’ will change your view of management, teamwork, coaching, education and what it takes to fuel a culture of improvement. For the link to Mike Rother’s homepage for up to date Kata information and resources, click on the book icon.
People around the world who are implementing and practicing the two kata routines Rother describes as the Improvement Kata (IK) and the Coaching Kata (CK) call themselves “Kata Geeks.” In February 223 people, kata curious and Kata Geeks, gathered in Fort Lauderdale Florida for the first ever Kata Summit conference, also known as KataCon. I went out of more than Kata Curiousity. I went to get connected with this generous community who are rallying around the call that we should encourage, and coach curiousity and scientific thinking at work. More than that, we should practice controlled experiments, every day. And that the way to do that is to thorough kata routines that make the coaching conversaton a predictable, positive and focussed daily part of work. The KataCon resources, including presentations and audio recordings are available to everyone. Generous Kata Geeks want to share. Click the Kata for Good photo to visit the KataCon resource home page.
[fruitful_dbox] Kata is a routine you practice [/fruitful_dbox]
I have been learning about Kata but I hadn’t tried it before KataCon. I have visited companies doing the IK and CK, complementing and strengthening their lean improvements by developing people through the structure of daily routine coaching in scientific experimentation. For me, when people want to demonstrate that good managers are teachers who use questions to teach people how to think about and tackle problems, I am there.
And at it’s simplest, that is the Coaching Kata. CK is a routine to ask a series of standard questions to set the learner / worker up to learn about a work process that is important to his work, to the manager and to the organization. I love that about workplace learning: it’s real, it’s important and engaging. As the learner / worker goes through an improvement inquiry cycle of planning and experiementing, analyzing and reconsidering a work process, the parallel supporting Coaching Kata cycle is a question and answer process whereby the Coach listens and observes to understand the Learner’s thinking – and nudge the learner along what Rother calls “the learning corridor.” This routine interaction isn’t about solving the problem. It’s about focussing the coach on listening and observing while developing the inquiry skills of the learner / worker. The CK also controls the coach. No side comments, no opinions, no advice. Just ask, clarify and follow up with questions to get the learner in the inquiry zone. One of my early teaching mantras was “Set up and get out of the way.” The CK makes a manager set up the front line supervisor to try out a small change, get fresh data and reconsider accordingly. The IK is PDCA or Plan Do Check Adjust. That is plan your experiment, do it. Then check results against your expectations and adjust your process and plan again.
[fruitful_dbox] The Coaching Kata Questions [/fruitful_dbox]
From Mike Rother, Toyota Kata
The Five Coaching Kata Questions
What is the Target Condition?
What is the Actual Condition now?
About the actual condition now – What did you plan as your last step? What did you expect? What actually happened? What did you learn?
What obstacles do you think are preventing you from reaching the target condition? Which one are you adressing now?
What is your next step? What do you expect from your next step?
How quickly can we go and see what we have learned from taking that step?
Some people add a ‘Questions Zero’ and ask, What is our Challenge? A challenge is a bigger goal, something the organization is striving for that this kata is serving at the greater level for the organization.
Many people add a Questions 6 – How can I help you? or What can I do to help, what help do you need from me? Remember the learner reports to the coach. They interact all the time outside the kata and for many managers, asking what support people need is already their routine.
Five Coaching Questions for planning and for less technically-minded scenarios
If you aren’t immersed in the Lean movement for Continuous Improvement, this IK CK can seem really out of your orbit.
From what I understand, Bill Constantino and his colleagues at W3 Group worked out the CK wording below for those situations.
These questions are used when
developing a challenge
the Target Condition is not set
the learner is studying the Current State.
The wording of these questions is often friendlier service or office work.
What are you trying to acheive?
Where are you now?
What’s currently in your way?
What’s your next step and what do you expect from that step?
When can we see together what you’ve learned from taking that step?
These are good questions for a leader to ask!
Ask open-ended questions and the responses will show the edges of what people know and which ideas go together in their minds.
With that information, and a clear direction of objectives, you can teach. The Coaching Kata is good teaching practice.
I’ll be blogging more about Kata as I prepare to introduce it to lean practictioners and my clients.
For now, I can say that it is exciting to be a learner! I wake up raring to go and try a new experiment every day!
Every second Wednesday, Kaizen Club meets at SeaStar Solutions in Richmond BC. I often describe learning at work as ‘pure learning, the front lines of adult education” where most of us learn things we really need to know, right now.
The people who come to Kaizen Club participate by choice, extending their work day before or after shift, to learn together. The time frame is slow and steady; the group membership is pretty stable. I have been co-faciliating Kaizen Club since it’s beginning and the people who come delight me.
They learn about the their work, the company and it’s products. They learn about the systems for production, and how to improve work by making it safer, easier, more stable, less frustrating and less stressful. And while they work on projects together, observing, working the problem-solving method, trying out ideas and reporting back, they also have practice in stretching their learning skills. They listen. They read and discuss. They write and explain. They present. They ask good questions. They lead each other. Kaizen Club is educational and inclusive. I am glad to see SeaStar Solutions and Kaizen Club in the news.
Tracy Defoe is an adult education consultant and researcher specializing in workplace education. For parts of the last 10 years she has been puzzling over the challenges of participation and leadership in continuous improvement.